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Custom Coils builds one of the most popular hydrogen coil designs using 2000 turns
of 23 AWG magnet wire wound around a National Magnetics Ferrite Toroid core (OD
= 3.32, ID = 1.725, HT = 0.500). The magnet wire is a double coated heavy build
of high temperature insulation with a temperature rating of 200 degrees C and a
NEMA class MW35C rating. The 2000 turns are wound with one continuous wire; splices
are not used. The start and finish lead wires are 12 long, stripped and tinned 1,
then sleeved with a 6 piece of 20 AWG acrylic-coated fiberglass sleeving. The 2
leads are dressed out adjacent to each other and anchored with Mylar tape. The coils
are then dipped in an epoxy resin (black) to add additional protection for the wire.
Every part is electrically tested to verify magnetic inductance and wire resistance.
Parts are also checked to verify that they physically fit a 4 CPVC pipe (schedule
80). Special variations of the hydrogen coil can be designed per customer's request.
Magnetic Inductance:
800mH 25%
DC Resistance: 12 Ω ± 15%
Physical Specifications:
Outside
Diameter: Go-No-Go Test using 4" CPVC pipe schedule 80.
The H2 Generator Coil is described in the "Hydrostar Plan" and the "Run Your Car
On Water Plan" authored by William S. Power. The hydrogen coil is wound on a National
Magnetics (#995) Ferrite Toroid Core (3.50 OD x 2.00" ID x 0.500" HT) using 1800-2100
turns of a 23 AWG Teflon coated wire (550 ft.).
The plan specifies cutting the wire into 5 sections (4 x 100ft + 1 x 150ft), and
splicing together the sections as they are hand wound. During the winding, the plan
specifies using plastic electrical tape and JB Weld to secure the windings. The
splices and hydrogen coil leads are sleeved with heat shrink tubing. The coil is
etched with FluoroEtch, and coated with CPVC cement (JB Weld).
Custom Coils has made several alterations to the H2 Generator Coil instructions
as specified in the above description. Custom Coils winds the hydrogen coil on a
National Magnetics Ferrite Toroid Core (3.32" OD x 1.725" ID x 0.500 HT) using 2000
turns of 23 AWG heavy insulated high temperature magnet wire (MW35C/GP200) verses
the Teflon coated wire. The 3.32" OD core was used to insure fit into the 4" CPVC
pipe, and the Teflon wire was not used as its cost is $281 per coil.
Custom Coils is able to wind the 2000 turns with one continuous wire, therefore
no splicing, heat-shrink tubing, or cement is used in the winding process. The leads
are sleeved using a 6" piece of 20 AWG acrylic-coated fiberglass sleeving and anchored
with Mylar tape. The finished coil is coated with an Epoxy coating which secures
the wire in place and provides an additional level of protection for the hydrogen
coil.
When your company needs a specific hydrogen coil design, we will deliver. Custom
Coils’ expertise, experience and tested manufacturing procedures make it an
international industry leader in the design of transformers and hydrogen coils.
Just contact us today and our engineers will be happy to work with you on your design
and quote.
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