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Specialized Pulse Transformers for High Load Applications

High Voltage Transformer
Industries such as power distribution, digital and telecommunications require fast and powerful electrical pulses for their load circuits. This kind of requirement cannot be fulfilled by step up or step down transformers. You need a specialized transformer to provide the required power. For such applications, Custom Coils provides the inimitable pulse transformer.

 

Design and Operation

These transformers are designed to provide dielectric isolation between drive controller and power output circuits. The pulse transformer design offers galvanic isolation for gate drives of transformers. The assembly of the transformer can include PCB through hole mounting. Through hole mounting provides benefits of stronger electrical connections for the pulse transformer circuit. It also provides resistance to environmental stress.

We provide our pulse transformers in the following sizes:
  • Small (signal types)
  • Medium
  • Large

They provide negligible delay and room for voltage scaling. For multiple gate drives, the transformer can be designed single or double secondary windings.

Customized Offerings

We can provide custom designed products with basic, functional, and reinforced insulation. Solid insulation ensures that the transformer will not suffer from damages as a result of over voltage or accidental flashovers. Our custom designs can respond to external sensing circuits to prevent incidents of over voltage. We provide our transformers in various winding ratios and multiple package sizes.

Benefits of Custom Coils Pulse Transformers

Customers can receive numerous benefits by choosing this product:
  • Vacuum potting
  • Grounded shielding
  • High voltage resistance
  • Partial discharge effects
  • Wide selection of turns ratios, ignition currents, and voltages

Related Products

 

Features and Specifications

  • Designer specified primary to secondary turns ratio
  • Designer specified primary winding inductance
  • Designer specified primary leakage inductance
  • Designer specified primary winding resistance
  • Designer specified secondary winding resistance
  • Designer specified frequency range
  • Designer specified isolation between primary and secondary windings

Construction and Design/ Design Elements

Pulse transformer designs usually use low loss ferrite cores and operate at higher switching frequencies. The designs are centered on minimizing pulse distortion that includes issues like longer than normal rise times and voltage droop. These problems are often caused by unexpected increase in magnetizing current during the pulse. Other factors that influence these pulse distortions are leakage inductance and winding capacitance. The design also needs to consider the unipolar flux mode so that core saturation can be avoided.

Applications:

  • Radars
  • Semiconductors
  • Transmission Lines
  • Particle Accelerators
  • Digital Logic Circuits
  • Camera Flash Controllers
  • Telecommunication Circuits
  • LV Control Circuitry for Power Distribution

At Custom Coils, we have the capabilities to design and manufacture pulse transformer circuits to your requirements. Send us detailed information of your transformer configurations and specifications. We will provide you with an efficient and reliable transformer within a reasonable lead time. Contact us today to know more about our products and solutions.

Have a question about pulse transformer or any other custom magnetic assembly? Click here to ask your question, or contact our experts now!

ADDRESS

Custom Coils
PO Box 348
109 Iowa Street
Alcester, SD 57001-0348

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